[Header] Format=SMU ver=3 appl=GUMWB32 MR=0 SUR=0 SUP=0 UIP=1 UCR=0 status=2 FUEB=0 [Title] Title='Calibration of a gauge block of nominal length 50 mm' Ref='' Date='03/07/2009' Version='' Author='' Description=21 Description[0]='The calibration of the grade 0' Description[1]='gauge block (ISO 3650) of 50 mm nominal length is carried out by comparison' Description[2]='using a' Description[3]='comparator and a' Description[4]='calibrated gauge block of the same nominal length and the same material as' Description[5]='reference standard. The difference in central length is determined in vertical' Description[6]='position of the two gauge blocks using two length indicators contacting the' Description[7]='upper and lower measuring faces.' Description[8]='' Description[9]='The actual length of the gauge block to be calibrated is related to the actual' Description[10]='length of the reference standard by the equation' Description[11]='' Description[12]='l_X'' =' Description[13]='l_S'' +' Description[14]='\delta\l' Description[15]='' Description[16]='with \delta\l being the measured length difference. l_X blocks under the' Description[17]='measurement conditions, in particular at a' Description[18]='temperature which on account of the uncertainty in the measurement of' Description[19]='laboratory temperature may not be identical with the reference temperature for' Description[20]='length measurements.' PictureCount=1 DCount=1 [Model] Model=1 Model[0]='l_X = l_S + \delta\l_D + \delta\l + \delta\l_C - L * (\alpha\_av * \delta\t + \delta\\alpha\ * \Delta\t_av + u_at) - \delta\l_V' CE=1 CTC=1 [Components] CompOrder=3 Comp=12 Comp[0]=l_X_ Comp[1]=l_S_ Comp[2]=\delta\l_D_ Comp[3]=\delta\l Comp[4]=\delta\l_C_ Comp[5]=L Comp[6]=\alpha\_av_ Comp[7]=\delta\t Comp[8]=\delta\\alpha\ Comp[9]=\Delta\t_av_ Comp[10]=u_at_ Comp[11]=\delta\l_V_ [COMP 0] Type=Result Definition='length of the gauge block to be calibrated' Unit='mm' Description=0 Fcov=2 NomUnit= UncUnit= CovID=1 UncID=0 Vnom=49.999926 Ustd=3.41849578931129E-5 Neff=948 HB=1 HC=0 HR=1 IO=0 PictureCount=1 DCount=1 [COMP 1] Type=TypBNormal Definition='length of the reference gauge block at the reference temperature of t_0=20 °C according to its calibration certificate' Unit='mm' Description=4 Description[0]='REFERENCE STANDARD: The length of the reference gauge block together with the' Description[1]='associated expanded uncertainty of measurement is given in the calibration' Description[2]='certificate of a' Description[3]='set of gauge blocks as 50,000 02 mm ±30 nm (coverage factor k=2).' Vnom=50.000020 Uexp=30E-6 Fcov=2.0 PictureCount=1 DCount=1 [COMP 2] Type=TypBTriangl Definition='Change of the length of the reference gauge block since its last calibration due to drift' Unit='mm' Description=5 Description[0]='DRIFT OF THE STANDARD: The temporal drift of the length of the reference gauge' Description[1]='block is estimated from previous calibrations to be zero with limits ±30 nm.' Description[2]='General experience with gauge blocks of this type suggest that the zero drift' Description[3]='is the most probable value and that a' Description[4]='triangular probability distribution can be assumed.' Vnom=0 Hlim=30E-6 PictureCount=1 DCount=1 [COMP 3] Type=TypAPooled Definition='observed difference in length between the unknown and the reference gauge block' Unit='mm' Description=6 Description[0]='MEASUREMENTS: A' Description[1]='pooled estimate of standard deviation of 15 nm derived from previous' Description[2]='measurements is used for the evaluation of the repeatability. The following' Description[3]='observations are made for the difference between the unknown gauge block and' Description[4]='the reference standard, the comparator being reset using the reference standard' Description[5]='before each reading.' Observations=5 Sp=12E-6 Neff=9 Reading=5 Reading[0]=-100E-6 Reading[1]=-90E-6 Reading[2]=-85E-6 Reading[3]=-95E-6 Reading[4]=-100E-6 Mode=0 MinObs=5 PictureCount=1 DCount=1 [COMP 4] Type=TypBRectang Definition='correction for non-linearity and offset of the comparator' Unit='mm' Description=10 Description[0]='COMPARATOR: The comparator has been verified to meet the specifications stated' Description[1]='in EAL-G21. From this it can be ascertained that for length differences D' Description[2]='up to ±10 µm corrections to the indicated length difference are within the' Description[3]='limits ±(30 nm +' Description[4]='0,02 *' Description[5]='abs(D)). Taking into account the tolerances of the grade 0' Description[6]='gauge block to be calibrated and the grade K' Description[7]='reference gauge block the maximum length difference will be within ±1 µm' Description[8]='leading to the limits of ±32 nm for non-linearity and offset corrections of the' Description[9]='comparator used.' Vnom=0 Hlim=32E-6 PictureCount=1 DCount=1 [COMP 5] Type=Const Definition='nominal length of the gauge blocks under consideration' Unit='mm' Description=1 Description[0]='Nominal length of the gauge block to be calibrated.' Vnom=50 PictureCount=1 DCount=1 [COMP 6] Type=TypBRectang Definition='average of the thermal expansion coefficients of the unknown and the reference gauge block' Unit='K^-1' Description=4 Description[0]='TEMPERATURE CORRECTION: Based on the calibration certificate of the reference' Description[1]='gauge block and the manufacturer’s data for the gauge block to be calibrated' Description[2]='the linear thermal expansion coefficient of the steel gauge blocks is assumed' Description[3]='to be within the interval (11,5±1,0)×10^-6 °C^-1^.' Vnom=11.5E-6 Hlim=1E-6 PictureCount=1 DCount=1 [COMP 7] Type=TypBRectang Definition='difference in temperature between the unknown the reference gauge block' Unit='K' Description=4 Description[0]='TEMPERATURE CORRECTION: Before calibration care is taken to ensure that the' Description[1]='gauge blocks assume ambient temperature of the measuring room. The remaining' Description[2]='difference in temperature between the standard and the gauge block to be' Description[3]='calibrated is estimated to be within ±0,05 K.' Vnom=0 Hlim=0.05 PictureCount=1 DCount=1 [COMP 8] Type=TypBTriangl Definition='difference in the thermal expansion coefficients between the unknown and the reference gauge block' Unit='K^-1' Description=3 Description[0]='TEMPERATURE CORRECTION: Combining the two rectangular distributions the' Description[1]='difference in linear thermal expansion coefficient is triangularly distributed' Description[2]='within the limits ±2E-6 °C^-1^.' Vnom=0.0 Hlim=2E-6 PictureCount=1 DCount=1 [COMP 9] Type=TypBRectang Definition='deviation of the average temperature of the unknown and the standard gauge block from the reference temperature' Unit='K' Description=3 Description[0]='TEMPERATURE CORRECTION: The deviation of the mean temperature of measurement' Description[1]='from the reference temperature t_0 =' Description[2]='20 °C is estimated to be within ±0,5 °C.' Vnom=0 Hlim=0.5 PictureCount=1 DCount=1 [COMP 10] Type=TypBNormal Definition='coorection for second order terms of (\delta\\alpha\ * \Delta\t_av)' Unit='' Description=11 Description[0]='TEMPERATURE CORRECTION: The best estimates of the difference in linear' Description[1]='expansion coefficients (\delta\\alpha\)' Description[2]='and the deviations of the mean temperature from the reference temperature' Description[3]='(\Delta\t_av)' Description[4]='are zero. Therefore second order terms have to be taken into account in the' Description[5]='evaluation of their uncertainty contribution resulting in the product of' Description[6]='standard uncertainties associated with the factors of the product term' Description[7]='(\delta\\alpha\ ×' Description[8]='\Delta\t_av) in the model equation. The final standard uncertainty is' Description[9]='u(\delta\\alpha\ × \Delta\t_av) =' Description[10]='0,236·10^-6^.' Vnom=0 Uexp=0,236E-6 Fcov=1.0 PictureCount=1 DCount=1 [COMP 11] Type=TypBRectang Definition='correction for non-central contacting of the measuring faces of the unknown gauge block' Unit='mm' Description=7 Description[0]='VARATION IN LENGTH: For gauge blocks of grade 0' Description[1]='the variation in length determined from measurements at the centre and the four' Description[2]='corners has to be within ±0,12 mm (ISO 3650). Assuming that this variation' Description[3]='occurs on the measuring faces along the short edge of length 9' Description[4]='mm and that the central length is measured inside a' Description[5]='circle of radius 0,5 mm the correction due to central misalignment of the' Description[6]='contacting point is estimated to be within ±6,7 nm.' Vnom=0 Hlim=6.7E-6 PictureCount=1 DCount=1 [Correlations] Description=0 [CalCorr] CNT=7 R[0,4]=0.5404485 R[0,7]=-0.4855592 R[0,1]=0.4387895 R[0,2]=0.3582701 R[0,10]=-0.3451811 R[0,3]=0.1389234 R[0,11]=-0.1131564 [Diagrams] Count=0